Vespa Engine and Parts
Engine and parts: The heart and driving force of the Vespa, the Engine and parts section is located at the rear of the vehicle, firmly anchored to the frame by two pins:
the first, at the end of the central tunnel and the second to the shock absorber.
Given its importance, the engine is composed of numerous and different parts. In a complete overhaul, it is good to check the wear of all the spare parts, paying particular attention to the crosspiece,
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Malossi Clutch Kit 6 Springs POWER UP CLUTCH SYSTEM for Vespa 125/150 VNB-GT-GTR-TS-PX-VBB-GL-Sprint-Sprint Veloce
Vespa 125 VNB/GT/GTR/TS/PX
Vespa 150 VBB/GL/Sprint/Sprint Veloce/PX
The Malossi range for the Vespa offers products of extremely high technology capable of developing performance increases so exceptional compared to the standard, that they require the adaptation of other fundamental components of the vehicle as well.
Just compare a Vespa PX 200 E produced in 1978, which originally develops a power of 12.35 HP at 5700 RPM, with a Vespa "tuned" with Malossi Kits, which can develop 27.5 HP at 8000 RPM, that is, more than double the HP at an extremely higher rotation speed, to understand that it was absolutely necessary to design a clutch group capable of withstanding the stresses due to such a performance increase!
The Malossi POWER UP CLUTCH SYSTEM clutch groups are designed to provide a solution and overcome all the problems that inevitably arise when the clutch group's technology is not adequate to the other engine components. A traditional clutch, having to transmit to the gears more than doubled power, while having to rotate much faster, can lead to failures of the bell under the effect of centrifugal force, to slipping and deformations that result in annoying and not very reassuring metallic noises, up to the classic clutch slippage caused by the insufficient friction developed by the
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Complete gasket kit for Malossi cast iron thermal group (178 cc) for Vespa 125/150 Sprint V-GTR-TS-PX
Vespa 125 PX
Vespa 125 GT/GTR/TS
Vespa 125 Cosa
Vespa 150 PX
Vespa 150 Sprint Veloce
Vespa 150 Cosa
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Primary couple with extended DRT ratio (Z 22/62) for Vespa 200 PX-Rally-Cosa
Vespa 200 Rally VSE1T
Vespa P 200 E VSX1T
Vespa PX 200 E VSX1T
Vespa PX 200 E Arcobaleno VSX1T
Vespa PX 200 E Arcobaleno Elestart VSX1T
Vespa 200 PE VSX1T Millennium '98
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Kit 2 bushings D. 11x8.2x10 for Malossi V-ONE and VR-ONE Vespa 125/150/200 Sprint-S.Veloce-GT-GTR-TS-PX-PE engine case
Malossi V-ONE and VR-ONE engine casing Vespa 125/150/200 Sprint-S.Veloce-GT-GTR-TS-PX-PE
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Vespa PE 200
Vespa 200 Rally VSE1T
Painted in black
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Pair of MALOSSI MHR Synt S52 brake pads (rear) for Vespa 125/150/200/250/300 GTS/GTS Super/GTV/GT 60/GT/GT L
Vespa 125/150/200/250/300 GTS/GTS Super/GTV/GT 60/GT/GT L
Dimensions--> 55.5x49.5x7.2 mm
Approval; e14 mark
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Clutch side crankshaft oil seal MALOSSI FKM 31x62x5.8 mm for Vespa PX125/150/180/200 E Arcobaleno 2°/'98'MY'11/T5/Cosa/Rally
Vespa PX 80 E V8X1T 3000997>
Vespa 125 PX E Arcobaleno Elestart VNX2T 280359>
Vespa 125 PX CAT ZAPM50100 '07
Vespa 125 PX VNX1T Millennium '98>'05
Vespa 125 Cosa VNR1T
Vespa 125 Cosa 2 VNR2T
Vespa 125 PX 2011 ZAPM74100 2T AC
Vespa PX 150 E Arcobaleno Elestart VLX1T 711688>
Vespa 150 Cosa VLR1T
Vespa 150 Cosa 2 VLR2T
Vespa 150 PX VLX1T Millennium '98
Vespa 150 PX 2011 ZAPM74200
Vespa PX 200 E Arcobaleno Elestart VSX1T 3012203>
Vespa 200 PE VSX1T Millennium '98
Vespa
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Malossi VR-ONE bare engine casing with reed valve for Vespa 200 PX-PE
Vespa 200 Rally VSE1T
Vespa P 200 E VSX1T
Vespa PX 200 E VSX1T
Vespa PX 200 E Arcobaleno VSX1T
Vespa PX 200 E Arcobaleno Elestart VSX1T
Vespa 200 PE VSX1T Millennium '98
Vespa 200 Cosa VSR1T
The V-One is designed for those who want a casing perfectly replaceable with the original, provided with all the components necessary for assembly and allowing maximum interchangeability with components available on the market, it requires no aesthetic modification of the vehicle and fits all original Piaggio parts.
The crankcase seats are designed to accept the original crankshaft bearings and seals (not provided). V-One can be mounted with the original Dell’Orto Si 24-24 carburetor.
It is possible to use the original crankshaft or our rotary valve crankshaft with a 57mm stroke art. 5316082. Whatever the choice, the intake has been reviewed and implemented thanks to our modern
CAD systems that have profiled an optimized intake duct in the casing.
Entirely made in ITALY
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Without mixer
With electric start
Reed valve (Not included)
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Complete thermal group Malossi MHR CVF2 crossbar in aluminum (177 cc) for Vespa 125/150 Sprint V-GTR-TS-PX
Vespa 125 PX
Vespa 125 GT/GTR/TS
Vespa 125 Cosa
Vespa 150 PX
Vespa 150 Sprint Veloce
Vespa 150 Cosa
Bore: 63 mm-Stroke: 57 mm-Long reach spark plug
The thermal group is completely new and designed in every
part to achieve the best result in terms of performance and
durability. Every aspect of the system has been studied to maximize
mechanical resistance, fluid dynamics, and improve combustion: the
result is a top-of-the-range kit for construction quality and technological advancement.
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Piston Ø 55 with pin Ø 12 and 2 rectangular segments selection 0 for complete thermal group 102 cc
Vespa 50 V5A1T N,L,R, Vespa 50 Special V5A2>3T, Vespa 50 Special V5B1>4T, Vespa 50 PK, Ape 50
Bore: 55 mm
selection 0
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IDM Polini electronic control unit for Polini electronic ignitions
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Kit cuscinetti di banco Malossi MHR per carter VR-ONE o carter 200 originali
Compatibili con carter motore Malossi VR-ONE e carter 200 originali Piaggio
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Elastic band kit Ø 55X1.5 rectangular complete thermal group Malossi in cast iron (102 cc) for Vespa 50 N/L/R-Special-PK
Vespa 50 V5A1T N,L,R, Vespa 50 Special V5A2>3T, Vespa 50 Special V5B1>4T, Vespa 50 PK, Ape 50
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Complete Malossi cast iron thermal group (102 cc) for Vespa 50 N/L/R-Special-PK
Vespa 50 V5A1T N,L,R, Vespa 50 Special V5A2>3T, Vespa 50 Special V5B1>4T, Vespa 50 PK, Ape 50
Bore: 55 mm
Stroke: 43 mm
Transfers: 6
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Elastic ring piston pin cylindrical section Ø 15X1.2 (2pcs)
Vespa 80/125/150
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Vespa 50 V5A1T N,L,R, Vespa 50 Special V5A2>3T, Vespa 50 Special V5B1>4T, Vespa 50 PK, Ape 50
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Vespa 200 Rally VSE1T
Vespa P 200 E VSX1T
Vespa PX 200 E VSX1T
Vespa PX 200 E Arcobaleno VSX1T
Vespa PX 200 E Arcobaleno Elestart VSX1T
Vespa 200 PE VSX1T Millenium '98
Vespa 200 Cosa VSR1T
Il V-One è stato pensato per chi desidera un carter perfettamente sostituibile all’originale, fornito con tutta la componentistica necessaria al montaggio e che consenta la massima intercambiabilità con i componenti presenti sul mercato,non richiede alcuna modifica estetica del veicolo e si adatta a tutte le parti originali Piaggio
Le sedi di banco sono progettate per accettare i cuscinetti e i paraoli manovella originali (non forniti). V-One può essere montato con il carburatore originale Dell’Orto Si 24-24
È possibile l’utilizzo dell’albero motore originale oppure del nostro albero motore a valvola rotante con corsa 57mm art. 5316082. Quale che sia la scelta, l’alimentazione è comunque stata rivista e implementata grazie ai nostri moderni
sistemi CAD che hanno profilato un condotto di immissione nel carter ottimizzato.
Realizzati interamente in ITALIA
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Gruppo termico senza testa Malossi sport CVF2 in alluminio (210 cc)
Vespa 200 Rally VSE1T
Vespa 200 PE VSX1T
Vespa 200 Cosa VSR1>2T
Alesaggio: 68,5 mm
Corsa: 57 mm
Candela passo lungo
Range di potenza: 16>23 cv
7 travasi
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Malossi clutch spring kit for Vespa PX125-200 E Lusso `95-< /`98/MY/`11/Cosa 2
Vespa 125 Cosa VNR1T
Vespa 150 Cosa 2 VLR1T
Vespa 200 Cosa 2 VSR1T
Vespa 125 PX 2011 ZAPM74100
Vespa 150 PX 2011 ZAPM74200
Vespa 125 PX VNX1T Millennium
Vespa 150 PX VLX1T Millennium
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Vespa 50 V5A1T N,L,R, Vespa 50 Special V5A2>3T, Vespa 50 Special V5B1>4T, Vespa 50 PK, Ape 50
Bore: 57.5 mm
Stroke: 43 mm
Transfer Ports: 6
Spark Plug ù--> B9HS
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Multiple gear pivot for Vespa P125-150X 2° /P150S 2°/P200E 2°/PX125 -200E/Luxury/'98/MY/'11/T5 /Cosa
Vespa 125/150/200 Cosa
Vespa 125 PX VNX1T146314>
Vespa 125 PX ZAPM74100 2T AC `11
Vespa 125 PX Cat ZAPM50100 2T AC `07
Vespa 125 PX VNX2T 2T AC `81-`83
Vespa 125 T5 VNX5T
Vespa 125 PX Millenium VNX1T 2T AC `98-`05
Vespa 125 PX Arcobaleno VNX2T 2T AC `83-`97
Vespa 150 PX ZAPM74200 2T AC `11
Vespa 150 PX Millenium VLX1T 2T AC `98
Vespa 150 PX Arcobaleno VLX1T
V
Length: 121mm
Bearing seat 15mm, bushing seat 13mm
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Malossi clutch disc kit (3 discs) for Vespa 50/90/125 Primavera ET3
Vespa 50 N V5A1T
Vespa 50 L V5A1T
Vespa 50 R V5A1T
Vespa 50 Special
Vespa 50 SS V5SS1T
Vespa 50 PK S/XL
Vespa 90 V9A1T
Vespa 125 Primavera VMA1T > VMA2T
Vespa 125 Primavera ET3 VMB1T
Vespa 125 PK S/XL
Complete with spring and metal discs
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All models / Tutti i modelli
High-performance gearbox lubricant specifically designed for the Vespa world, its formula protects the gears from wear by reducing drag due to viscosity, while ensuring precise and silent gear changes. Also tested on all types of clutches with excellent results.
Package of 0.250 L
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Multivar Variator Rollers Malossi HTRoll 20X17 gr. 15 for Vespa GTS/GTS Super/GTV/GT 60/GT/GT L 200-300ccm
Vespa GTS/GTS Super/GTV/GT 60/GT/GT L 200-300cc
20x17 mm
15.0 g
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Malossi gasket kit for thermal unit d.68.5mm (210 cc) for Vespa 200 PX-PE-Rally-Cosa
Vespa 200 Rally VSE1T
Vespa 200 PE VSX1T
Vespa 200 Cosa VSR1>2T
Bore: 68.5 mm
Stroke: 57 mm
Long thread spark plug
Power range: 23>30 hp
7 transfers
MHR Version: The MHR version differs from the SPORT one not only in the exhaust port, but also in the decidedly racing transfer diagrams.
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Malossi power exhaust black sound muffler for Vespa 125/150 PX-LML
Vespa 125/150 PX
LML 125/150
Malossi power exhaust has been redesigned, increasing the power compared to previous models by about 5%, thanks to an in-depth study that involved the internal surfaces of the sheet metal with which the expansion is made.
Painted in black
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Electronic ignition with internal rotor Malossi MHR II cone Ø 20 for Vespa 50/90/125 Special/N-L-R-Primavera-PK
Manage multiple maps simultaneously without the need for handheld devices, with a simple click. Allows you to shift the selected map by moving the OFFSET (+ or - 2°).
Malossi ignitions concentrate the maximum technology applied to competitions. The new internal rotor ignitions are born from the need to overcome the technical limitations of the original flywheel-ignition groups, which beyond 10,000 rpm do not guarantee consistent performance, causing significant and sometimes insurmountable tuning problems.
We have made the control unit even more immune to disturbances, developing a microprocessor based on uP STM8 - 8 Bit with superior computing capacity @ 20 MIPS to ensure much higher spark precision compared to the previous version!
The MHR Team II range is equipped with a non-remappable variable advance control unit with 3 trimmers:
the first (MAPS) to determine the selection of the advance map
the second (OFFSET) allows you to shift the selected map + or – 2°
the third (LIM) particularly indicated for 4-stroke engines, allows you to vary the intervention of the
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Vespa 200 PX/PE
Stroke 57 connecting rod 110
Intake phase obtained inside the half-shoulder, in the same circular mass structure. This processing leads to a significant slotting facing inward, while maintaining a regular external profile.
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Complete Malossi MHR CVF2 aluminum thermal group (221 cc)
Vespa 200 Rally VSE1T
Vespa 200 PE VSX1T
Vespa 200 Cosa VSR1>2T
Bore: 68.5 mm
Stroke: 60 mm
Long reach spark plug
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Roller bearing gearbox shaft MALOSSI 29x35x13 mm for Vespa 125 GT 2°/GTR/Super 2°/TS/150 GL 2°/Sprint 2°/V/Super 2°/Rally/PX80-200/PE/Lusso/T5/Cosa
Vespa 125 Super VNC1T 024900>
Vespa 125 GT VNL1T 60900>
Vespa 125 GTR VNL2T
Vespa 125 TS VNL3T
Vespa 125 PX VNX1>2T
Vespa 125 PX T5
Vespa 150 Super VBC1T 70200>
Vespa 150 Sprint VLB1T 73900>
Vespa 150 Sprint Veloce VLB1T
Vespa 150 PX VLX1T
Vespa 180 Rally VSD1T
Vespa 200 Rally VSE1T
Vespa 200 PE VSX1T
Measurements: 29x35x13 mm
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Primary couple with extended Malossi ratio (Z 23/64) for Vespa 200 PX-Rally-Cosa
Vespa 200 Rally VSE1T
Vespa P 200 E VSX1T
Vespa PX 200 E VSX1T
Vespa PX 200 E Rainbow VSX1T
Vespa PX 200 E Rainbow Elestart VSX1T
Vespa 200 PE VSX1T Millennium '98
HTQ Malossi gears for Vespa PX inherit the legacy of the first gear project produced by Malossi between the late 80s and early 90s.
Completely redesigned, this pair of primary gears uses a straight-tooth configuration instead of the standard helical gears.
Malossi has worked hard to ensure the exceptional quietness of the gears, achieved with special machining of the teeth and their contact surfaces, meticulously finished and verified with an involute tester.
HTQ Malossi gears are made using exclusively materials
that exceed the strict standards imposed by our technicians with rigorous tests and trials.
The final machining uses CNC machines, after which the HTQ Malossi gears undergo a complete thermochemical carburizing treatment at 900°C, giving them the required hardness and
resistance.
The size and quality of the finished gears are finally verified on Zeiss three-dimensional control machines.
Paired in pairs to ensure the correct operating clearance, HTQ Malossi gears are the most precious gift a true romantic enthusiast can give to their Vespa.
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Variator rollers MALOSSI HT Roll 19x15.5 mm 7.5 g for Vespa ET2/ET4/LX/LXV/S, 50cc 2T/4T AC/LC
Vespa ET2/ET4/LX/LXV/S, 50ccm 2T/4T AC/LC
HTRoll
HIGH RESISTANCE CALIBRATED ROLLERS
for original variators and Multivar
HTRoll are made of CPT with a specific formula and
have the corresponding weight marked on one side.
HTRoll represent a technical replacement for the original and are
a complete series of calibration elements capable of varying the transmission
ratio of your scooter, perfectly adjusting its speed
and acceleration.
Operation
Due to rotation, the weight of the rollers transforms into centrifugal
force: the greater the weight of the roller, the greater the centrifugal force and
the shorter the shift time, and vice versa.
Variator calibration
To optimize engine performance, use rollers that during
use keep the engine in the maximum power rotation range.
By reducing the weight of the rollers, the engine increases the number of
operating revolutions, conversely, by increasing the weight of the rollers, the
number of revolutions decreases.

Transmission belt X-Special Belt (size 18.5x8x727 mm - angle 30°) for Vespa ET2/ET4/LX/LXV/S, 50ccm 2T/4T AC/LC
Vespa ET2/ET4/LX/LXV/S, 50cc 2T/4T AC/LC
The X Special Belt V-belts are the best choice to ensure performance and reliability for your scooter.
They are produced with compounds designed to ensure optimal resistance and traction, and their shapes have been fine-tuned to perfectly adhere to the surfaces of the automatic transmission components.
The X Special Belt is not only perfectly interchangeable with the original belt, but it also offers all the advantages of Malossi product quality.
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Complete dual-ring piston Malossi MHR 130cc diameter 57.5 selection 0 for Vespa 50 Special/NLR/Primavera/ET3
Vespa 125 Primavera VMA1>2T
Vespa 125 Primavera ET3 VMB1T
Vespa 125 ETS
Vespa 125 PK
Diameter 57.7 selection 0

Complete single-ring piston Malossi MHR 130cc diameter 57.5 selection 0 for Vespa 50 Special/NLR/Primavera/ET3
Vespa 125 Primavera VMA1>2T
Vespa 125 Primavera ET3 VMB1T
Vespa 125 ETS
Vespa 125 PK
Diameter 57.7 selection 0
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Vespa 200 Rally VSE1T
Vespa P 200 E VSX1T
Vespa PX 200 E VSX1T
Vespa PX 200 E Arcobaleno VSX1T
Vespa PX 200 E Arcobaleno Elestart VSX1T
Vespa 200 PE VSX1T Millenium '98
Vespa 200 Cosa VSR1T
Il V-One è stato pensato per chi desidera un carter perfettamente sostituibile all’originale, fornito con tutta la componentistica necessaria al montaggio e che consenta la massima intercambiabilità con i componenti presenti sul mercato,non richiede alcuna modifica estetica del veicolo e si adatta a tutte le parti originali Piaggio
Le sedi di banco sono progettate per accettare i cuscinetti e i paraoli manovella originali (non forniti). V-One può essere montato con il carburatore originale Dell’Orto Si 24-24
È possibile l’utilizzo dell’albero motore originale oppure del nostro albero motore a valvola rotante con corsa 57mm art. 5316082. Quale che sia la scelta, l’alimentazione è comunque stata rivista e implementata grazie ai nostri moderni
sistemi CAD che hanno profilato un condotto di immissione nel carter ottimizzato.
Realizzati interamente in ITALIA

Carter motore Malossi VR-ONE lamellare per Vespa 125/150 GT-TS-Sprint-GL-PX
Vespa 125/150 GT-TS-Sprint-GL-PX
Il V-One è stato pensato per chi desidera un carter perfettamente
sostituibile all’originale, fornito con tutta la componentistica
necessaria al montaggio e che consenta la massima intercambiabilità con i
componenti presenti sul mercato,non richiede alcuna modifica estetica
del veicolo e si adatta a tutte le parti originali Piaggio
Le sedi di banco sono progettate per accettare i cuscinetti e i paraoli
manovella originali (non forniti). V-One può essere montato con il
carburatore originale Dell’Orto Si 24-24È possibile l’utilizzo
dell’albero motore originale oppure del nostro albero motore a valvola
rotante con corsa 57mm art. 5316082. Quale che sia la scelta,
l’alimentazione è comunque stata rivista e implementata grazie ai nostri
modernisistemi CAD che hanno profilato un condotto di immissione nel carter ottimizzato.Realizzati interamente in ITALIA

Complete Malossi Sport CVF2 aluminum thermal group (177 cc) for Vespa 125/150 Sprint V-GTR-TS-PX
Vespa 125 PX
Vespa 125 GT/GTR/TS
Vespa 125 Cosa
Vespa 150 PX
Vespa 150 Sprint Veloce
Vespa 150 Cosa
Bore: 63 mm-Stroke: 57 mm-Long reach spark plug
A completely new thermal group is born, designed in every
part to achieve the maximum result in terms of performance and
durability. Every aspect of the system has been studied to maximize
mechanical resistance, fluid dynamics, and improve combustion: the
result is a top-of-the-line kit for construction quality and technological advancement.

Vespa 125 Primavera VMA1>2T
Vespa 125 Primavera ET3 VMB1T
Vespa 125 ETS
Vespa 125 PK
Bore: 57.5 mm
Stroke: 51 mm
Transfers: 7
Spark Plug Champion N3C-Denso IW 27