Vespa Processing
Vespa modifications are changes and enhancements made to various components of the vehicle to improve its performance, aesthetics, or both. These modifications can involve the engine, exhaust system, suspension, bodywork, and much more. Vespa modifications are particularly popular among enthusiasts who want to customize their scooter, making it unique. Among the most common modifications are increasing the engine displacement, replacing the exhaust for a sportier sound, and installing aesthetic components like new rims or handlebars. Modifications can also improve reliability and power, making the Vespa more performant on the road.
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Fuel system PHBL 25 B for Vespa 50/90/125 Special-N-L-R-Primavera-Primavera ET3
Vespa 50 V5A1T N,L,R
Vespa 50 Special
Vespa 125 Primavera VMA2T
Vespa 125 Primavera VMB1T
Specific for Malossi cylinders 3116326 - 3115829
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Piaggio Ciao-SI-Bravo
TECHNICAL FEATURES
Half-shaft material: 18 Ni Cr Mo5.
Monolithic forged half-shafts and rotating masses.
Machining on high-precision machine tools.
As many as five heat treatments on all components.
High surface finish to improve reliability.
Dynamic balancing up to 16,000 rpm.
Forged connecting rod in 18 Ni Cr Mo5 copper-plated, coupled to the shaft with a precision roller bearing for high speeds.
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Engine crankcase for models with contact breaker ignition Ciao-SI-Bravo-Boxer
Piaggio Ciao/Si/Bravo/Boxer
An exact replica of the original PIAGGIO base produced for the Ciao, Bravo, Si, etc. mopeds, suitable for standard and modified engines.
The supply includes all the nuts, bolts, and washers necessary for assembly, the cylinder mounting studs, and also both crankshaft bearings.
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Malossi thermal group base+CVF Ø43 65cc in cast iron pin Ø12 for Piaggio Ciao/Ciao PX
Piaggio Ciao/Ciao PX
(6 transfers - 2-ring piston)
In these thermal units, the characteristic of high durability of cast iron combines with the almost obsessive quality standards of Malossi, one of the very few companies demanding the maximum even from this class of thermal units.
In this perspective, the very strict selections for the coupling between the cylinder and piston are strictly maintained within the range of 20 microns maximum tolerance.
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Malossi Clutch Kit 6 Springs POWER UP CLUTCH SYSTEM for Vespa 125/150 VNB-GT-GTR-TS-PX-VBB-GL-Sprint-Sprint Veloce
Vespa 125 VNB/GT/GTR/TS/PX
Vespa 150 VBB/GL/Sprint/Sprint Veloce/PX
The Malossi range for the Vespa offers products of extremely high technology capable of developing performance increases so exceptional compared to the standard, that they require the adaptation of other fundamental components of the vehicle as well.
Just compare a Vespa PX 200 E produced in 1978, which originally develops a power of 12.35 HP at 5700 RPM, with a Vespa "tuned" with Malossi Kits, which can develop 27.5 HP at 8000 RPM, that is, more than double the HP at an extremely higher rotation speed, to understand that it was absolutely necessary to design a clutch group capable of withstanding the stresses due to such a performance increase!
The Malossi POWER UP CLUTCH SYSTEM clutch groups are designed to provide a solution and overcome all the problems that inevitably arise when the clutch group's technology is not adequate to the other engine components. A traditional clutch, having to transmit to the gears more than doubled power, while having to rotate much faster, can lead to failures of the bell under the effect of centrifugal force, to slipping and deformations that result in annoying and not very reassuring metallic noises, up to the classic clutch slippage caused by the insufficient friction developed by the
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Complete gasket kit for Malossi cast iron thermal group (178 cc) for Vespa 125/150 Sprint V-GTR-TS-PX
Vespa 125 PX
Vespa 125 GT/GTR/TS
Vespa 125 Cosa
Vespa 150 PX
Vespa 150 Sprint Veloce
Vespa 150 Cosa
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Vespa 50 PK XL/N/HP
Vespa 125 PK XL/N/HP
Vespa 125 PK ETS VMS1T
Ø24x28.6 inclined
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Primary couple with extended DRT ratio (Z 22/62) for Vespa 200 PX-Rally-Cosa
Vespa 200 Rally VSE1T
Vespa P 200 E VSX1T
Vespa PX 200 E VSX1T
Vespa PX 200 E Arcobaleno VSX1T
Vespa PX 200 E Arcobaleno Elestart VSX1T
Vespa 200 PE VSX1T Millennium '98
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Vespa PE 200
Vespa 200 Rally VSE1T
Painted in black
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Malossi air filter Ø 42/50/60 inclined 25° for PHBH - MIKUNI - KEIHIN carburetors
Vespa 50/90/125/150/200
Filter dimensions: 95x94mm
Mount diameter: 42 / 50 / 60
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Malossi air filter diameter 35.5 angled at 30° for PHVA/B (12-17.5)-PHBN (17.5)-PHBG-PHBL carburetors
Vespa 50/90/125/150/200
Filter size: 80x80mm
Mount diameter: 35.5 mm
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Vespa 50/90/125/150/200
Filter dimensions: 94x103mm
Mounting diameter: 42/50/60 mm, offset clamp fastening
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Vespa 50/90/125/150/200
Filter dimensions: 94x103mm
Mounting diameter: 32/38 mm, offset clamp attachment
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Malossi VR-ONE bare engine casing with reed valve for Vespa 200 PX-PE
Vespa 200 Rally VSE1T
Vespa P 200 E VSX1T
Vespa PX 200 E VSX1T
Vespa PX 200 E Arcobaleno VSX1T
Vespa PX 200 E Arcobaleno Elestart VSX1T
Vespa 200 PE VSX1T Millennium '98
Vespa 200 Cosa VSR1T
The V-One is designed for those who want a casing perfectly replaceable with the original, provided with all the components necessary for assembly and allowing maximum interchangeability with components available on the market, it requires no aesthetic modification of the vehicle and fits all original Piaggio parts.
The crankcase seats are designed to accept the original crankshaft bearings and seals (not provided). V-One can be mounted with the original Dell’Orto Si 24-24 carburetor.
It is possible to use the original crankshaft or our rotary valve crankshaft with a 57mm stroke art. 5316082. Whatever the choice, the intake has been reviewed and implemented thanks to our modern
CAD systems that have profiled an optimized intake duct in the casing.
Entirely made in ITALY
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Without mixer
With electric start
Reed valve (Not included)
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Complete thermal group Malossi MHR CVF2 crossbar in aluminum (177 cc) for Vespa 125/150 Sprint V-GTR-TS-PX
Vespa 125 PX
Vespa 125 GT/GTR/TS
Vespa 125 Cosa
Vespa 150 PX
Vespa 150 Sprint Veloce
Vespa 150 Cosa
Bore: 63 mm-Stroke: 57 mm-Long reach spark plug
The thermal group is completely new and designed in every
part to achieve the best result in terms of performance and
durability. Every aspect of the system has been studied to maximize
mechanical resistance, fluid dynamics, and improve combustion: the
result is a top-of-the-range kit for construction quality and technological advancement.
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Piston Ø 55 with pin Ø 12 and 2 rectangular segments selection 0 for complete thermal group 102 cc
Vespa 50 V5A1T N,L,R, Vespa 50 Special V5A2>3T, Vespa 50 Special V5B1>4T, Vespa 50 PK, Ape 50
Bore: 55 mm
selection 0
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IDM Polini electronic control unit for Polini electronic ignitions
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Malossi MHR crankshaft bearing kit for VR-ONE crankcase or original 200 crankcase
Compatible with Malossi VR-ONE engine cases and original Piaggio 200 cases
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Elastic band kit Ø 55X1.5 rectangular complete thermal group Malossi in cast iron (102 cc) for Vespa 50 N/L/R-Special-PK
Vespa 50 V5A1T N,L,R, Vespa 50 Special V5A2>3T, Vespa 50 Special V5B1>4T, Vespa 50 PK, Ape 50
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Complete Malossi cast iron thermal group (102 cc) for Vespa 50 N/L/R-Special-PK
Vespa 50 V5A1T N,L,R, Vespa 50 Special V5A2>3T, Vespa 50 Special V5B1>4T, Vespa 50 PK, Ape 50
Bore: 55 mm
Stroke: 43 mm
Transfers: 6
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2 reed petals 0.35mm MALOSSI VL19 for Vespa 125 VNB-TS/150 VBA-Super/Rally/PX80-200/PE/T5/Cosa
Vespa 125 GT VNL2T
Vespa 125 GTR VNL2T
Vespa 125 TS VNL3T
Vespa 125 PX
Vespa 150 Sprint VLB1T
Vespa 150 Sprint Veloce VLB1T
Vespa 150 PX
Vespa 200 PE
(thickness): 0.35mm
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Laminated pack MALOSSI VL19 engine casing VR-ONE for Vespa 125 VNB-TS/150 VBA-Super/Rally/PX80-200/PE/T5/Cosa
Vespa 125 GT VNL2T
Vespa 125 GTR VNL2T
Vespa 125 TS VNL3T
Vespa 125 PX
Vespa 150 Sprint VLB1T
Vespa 150 Sprint Veloce VLB1T
Vespa 150 PX
Vespa 200 PE
(thickness): 0.35mm
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Elastic ring piston pin cylindrical section Ø 15X1.2 (2pcs)
Vespa 80/125/150
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Vespa 200 Rally VSE1T
Vespa P 200 E VSX1T
Vespa PX 200 E VSX1T
Vespa PX 200 E Arcobaleno VSX1T
Vespa PX 200 E Arcobaleno Elestart VSX1T
Vespa 200 PE VSX1T Millenium '98
Vespa 200 Cosa VSR1T
The V-One is designed for those who want a perfectly replaceable casing to the original, supplied with all the necessary components for assembly and allowing maximum interchangeability with components available on the market, requiring no aesthetic modification of the vehicle and fitting all original Piaggio parts.
The crankcase seats are designed to accept the original crank bearings and seals (not supplied). V-One can be mounted with the original Dell’Orto Si 24-24 carburetor.
It is possible to use the original crankshaft or our rotary valve crankshaft with a 57mm stroke art. 5316082. Whatever the choice, the intake has been revised and implemented thanks to our modern
CAD systems that have profiled an optimized intake duct in the casing.
Entirely made in ITALY
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Starter cable and throttle cable MALOSSI complete with sheath for Vespa 125/150 VNB-GT-GTR-TS-Sprint-Sprint V-GTR-TS-PX
Vespa 125 PX
Vespa 125 GT/GTR/TS
Vespa 125 Cosa
Vespa 150 PX
Vespa 150 Sprint Veloce
Vespa 150 Cosa
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Thermal group without head Malossi sport CVF2 in aluminum (210 cc)
Vespa 200 Rally VSE1T
Vespa 200 PE VSX1T
Vespa 200 Cosa VSR1>2T
Bore: 68.5 mm
Stroke: 57 mm
Long reach spark plug
Power range: 16>23 hp
7 ports
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Brake disc Brake power MHR for 50/125/150/200 ET2-LX-ET4-PX-Zip-Sfera
Vespa 50 ET2
Vespa 50 LX 2T/4T
Vespa 125 ET4
Vespa 125 LX
Vespa 125 PX 1998>
Vespa 150 PX 1998>
Zip
Sfera
Diameter: 200 mm
Thickness: 4 mm
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Vespa 50/90/125
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Malossi clutch spring kit for Vespa PX125-200 E Lusso `95-< /`98/MY/`11/Cosa 2
Vespa 125 Cosa VNR1T
Vespa 150 Cosa 2 VLR1T
Vespa 200 Cosa 2 VSR1T
Vespa 125 PX 2011 ZAPM74100
Vespa 150 PX 2011 ZAPM74200
Vespa 125 PX VNX1T Millennium
Vespa 150 PX VLX1T Millennium
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Vespa 50 V5A1T N,L,R, Vespa 50 Special V5A2>3T, Vespa 50 Special V5B1>4T, Vespa 50 PK, Ape 50
Bore: 57.5 mm
Stroke: 43 mm
Transfer Ports: 6
Spark Plug ù--> B9HS
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Vespa 50/90/125
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Malossi clutch disc kit (3 discs) for Vespa 50/90/125 Primavera ET3
Vespa 50 N V5A1T
Vespa 50 L V5A1T
Vespa 50 R V5A1T
Vespa 50 Special
Vespa 50 SS V5SS1T
Vespa 50 PK S/XL
Vespa 90 V9A1T
Vespa 125 Primavera VMA1T > VMA2T
Vespa 125 Primavera ET3 VMB1T
Vespa 125 PK S/XL
Complete with spring and metal discs
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PHBE Ø 36 AS carburetor with elastic attachment for Vespa 50/90/125/150/200 Special-GT-GTR-TS-PX-GL-ET3
Adaptable to all models / All Models
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All models / Tutti i modelli
High-performance gearbox lubricant specifically designed for the Vespa world, its formula protects the gears from wear by reducing drag due to viscosity, while ensuring precise and silent gear changes. Also tested on all types of clutches with excellent results.
Package of 0.250 L
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Pair of black grips with Malossi MHR BLACK logo for Vespa 50/90/125 Primavera ET3/GTR/Sprint V/TS/Rally/PX
Vespa 50/90/125/150/200
The new Malossi MHR grips aim at a trio of elements: design-safety-comfort.
Every detail has been designed and defined based on these three elements, essential for an aggressive design, grip safety, and comfort while riding.
In particular, the design promotes vibration absorption, the dimensions ensure a secure and manageable grip, and the ergonomic structure allows the palm to rest without inflaming the forearm.
The Malossi MHR BLACK grips are made with a thermoplastic rubber with high mechanical characteristics and excellent heat resistance, the result of long research aimed at selecting special polymers with high elasticity and soft touch. This material guarantees the MHR BLACK grips resistance in all usage conditions and, consequently, great durability. Finally, the soft touch provides a pleasant and comfortable sensation to the user.
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PHBH Ø 30 B elastic mount carburetor for Vespa 50/90/125/150/200 Special-GT-GTR-TS-PX-GL-ET3
Adaptable to all models / All Models
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Malossi gasket kit for thermal unit d.68.5mm (210 cc) for Vespa 200 PX-PE-Rally-Cosa
Vespa 200 Rally VSE1T
Vespa 200 PE VSX1T
Vespa 200 Cosa VSR1>2T
Bore: 68.5 mm
Stroke: 57 mm
Long thread spark plug
Power range: 23>30 hp
7 transfers
MHR Version: The MHR version differs from the SPORT one not only in the exhaust port, but also in the decidedly racing transfer diagrams.
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Rubber intake manifold for PHBH 26 B carburetor for Vespa 50/90/125/150/200 Special-GT-GTR-TS-PX-GL-ET3
Adaptable to all models / All Models
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Malossi power exhaust black sound muffler for Vespa 125/150 PX-LML
Vespa 125/150 PX
LML 125/150
Malossi power exhaust has been redesigned, increasing the power compared to previous models by about 5%, thanks to an in-depth study that involved the internal surfaces of the sheet metal with which the expansion is made.
Painted in black